- Check the connector model, number of cores, pinhole definition, voltage and current level to ensure consistency with the equipment and drawings, and prohibit incorrect installation or mixing.
- Check the appearance: the shell is free of deformation, cracks, and rust; The pins/sockets are not bent, loose, oxidized, or dirty; The locking structure is intact.
- Confirm the working environment: temperature, humidity, vibration, and waterproof level meet the usage requirements, and it is strictly prohibited to use beyond the specifications.
- Prepare specialized tools and prohibit the use of brute force tools for forced disassembly and assembly.
- Power off operation is necessary, and live wiring, wire removal, and hot plugging are strictly prohibited to prevent electric shock, needle burning, and equipment damage.
- The stripping length is moderate, the wire is free of loose wires and scratches, and the shielding layer treatment is standardized to avoid short circuits, virtual connections, and interference.
- The crimping/welding is firm and reliable, with smooth solder joints and no virtual welding or burrs; The wire core is fully inserted into the terminal, not exposed or suspended.
- The wiring harness should be routed in a reasonable manner, with appropriate allowance to avoid pulling, bending, or squeezing the connector tail to prevent wire breakage.
- Align with the axis during docking and strictly prohibit oblique insertion or forced insertion to prevent damage to threads, pins, and sockets.
- Lock in the specified direction and torque to ensure that it is in place and not loose; Anti loosening devices need to be installed in vibration environments.
- After docking, check that the seals and waterproof rings are intact and in place to ensure waterproof and dustproof effects.
- Multi core connectors are prohibited from only connecting partial core wires and leaving unused sockets, and sealing plugs must be installed in vacant positions.
- Avoid frequent and unnecessary plugging and unplugging, reduce contact wear, and extend service life.
- Keep the connector clean and dry, and strictly prohibit oil, water, dust, and metal debris from entering the interior. When not in use for a long time, a protective cover must be installed to prevent dust, collision, and moisture. If any looseness, sparking, poor contact, or heating occurs during operation, immediately stop the machine for inspection and replacement.
- Regularly check the locking status, sealing performance, and insulation layer of the wire, and promptly handle any aging or damage found.
- Use specialized tools for disassembly, apply even force, and do not forcefully pull cables or strike the casing.
- The removed connector should be cleaned in a timely manner, covered for protection, and stored properly to avoid moisture, falling, and squeezing.
- The storage environment should be ventilated and dry, away from corrosive gases, high temperatures, and strong magnetic fields.
- Overvoltage, overcurrent, and overload usage are strictly prohibited.
- It is strictly prohibited to illegally plug or unplug in flammable and explosive environments.
- It is strictly prohibited to use connectors that have been damaged, deformed, or failed.
- It is strictly prohibited to modify, replace pins, or change wiring definitions without authorization.